ETESIAN SMART HYBRID
In recent years, the bedding market has demanded the integration of new technologies and improvements in packaging:
- Increased compactness of the line;
- Improved ergonomics to facilitate operations;
- Optimisation of energy consumption;
- Possibility of reducing plastic consumption by achieving the same;
-Compression ranges and volume reduction.
All this with a faster return on investment.
These requirements have led us to design and develop a line that maintains the quality levels of Dolphin Pack’s ETESIAN range.
This is how ETESIAN SMART HYBRID was conceived, to meet the needs of the bedding industry. It is a compact and ergonomic line that guarantees the same high levels of performance as all Dolphin Pack lines.
In a compact solution, you have the possibility to quickly pack, compress, fold and roll single and double mattresses and toppers, both with plastic and paper based packaging materials.
Another strategic advantage is the possibility of packing with both plastic film and paper without the need for additional modules. With ETESIAN SMART HYBRID, all you need to do is load the packaging material of your choice, at no extra cost.
- Increased compactness of the line;
- Improved ergonomics to facilitate operations;
- Optimisation of energy consumption;
- Possibility of reducing plastic consumption by achieving the same;
-Compression ranges and volume reduction.
All this with a faster return on investment.
These requirements have led us to design and develop a line that maintains the quality levels of Dolphin Pack’s ETESIAN range.
This is how ETESIAN SMART HYBRID was conceived, to meet the needs of the bedding industry. It is a compact and ergonomic line that guarantees the same high levels of performance as all Dolphin Pack lines.
In a compact solution, you have the possibility to quickly pack, compress, fold and roll single and double mattresses and toppers, both with plastic and paper based packaging materials.
Another strategic advantage is the possibility of packing with both plastic film and paper without the need for additional modules. With ETESIAN SMART HYBRID, all you need to do is load the packaging material of your choice, at no extra cost.
Performances
- The machine can be used for: PACKAGING, COMPRESSION AND ROLLING, PACKAGING, COMPRESSION, FOLDING AND ROLLING
- Automatic packaging system
- Turning table integrated with folding device and centering system to ensure correct loading of the product before the rolling phase
- Robust structure for increased durability.
- Speed cycle of the machine (depending on product size and type): 2 pieces/minute packed, pressed and rolled product, 1 piece/40 sec. packed, pressed, folded and rolled product
- Auto-adjustment of lateral sealing bars for different mattress size
- Product unloading at workable height to facilitate discharge operations
- Final diameter adjustable from 200mm to 450mm. The final diameter depends on the size and type of polyurethane (density, hardness, quality) the mattres if made of
- Automatic film cutting system
- The machine caThe machine can be used with both plastic film or paper based material, without adding any extra modulen be used for: ONLY PACKAGING, PACKAGING-COMPRESSION AND ROLLING, PACKAGING-COMPRESSION-FOLDING AND ROLLING, DOUBLE ROLLING
ETESIAN SMART HYBRID
Handling systems
The motorized roller conveyor belongs to such category. It was developed to facilitate the loading/unloading of products; it can be placed at the beginning and end of each packaging line. Moreover, it can be integrated to various packaging machines and sectors, such as polyurethane, bedding, and furniture. The dimensions of the roller conveyor can be adjusted depending on the dimensions of the product. The roller conveyor automates the production, and it helps improve performances and efficiency. Dolphin Pack supplies also semi-motorized roller conveyors, depending on the production needs and products characteristics.
Dolphin Pack designs and builds also motorized conveyor belts, which facilitate the loading, unloading, and transportation of the products. They can be placed at the beginning, end or in the middle of the line, depending on the customer needs. They can be integrated to various packaging machines and sectors, such as polyurethane, bedding, and furniture. The dimensions of the conveyor belt can be adjusted depending on the characteristics of the product. The motorized conveyor belts help automate the production process.
Our STACKER line is able to stack packed products. It is placed at the end of the production line in order to stack products. Some of the advantages are health risk reduction for the employees, and a faster work cycle, so that products are ready to be stored or shipped in a shorter time.
Our D-STACKER line speeds up and facilitates the production of mattresses. It is placed at the beginning of the production line and it is able to unstack both polyurethane or visco slabs and mattresses from a maximum height of 2.5 mt. in order to load them on the production line.
ETESIAN SMART HYBRID
What products can it pack
Dolphin Pack has extensive expertise in the mattress industry. Mattresses, pillows, quilts, and bed bases are some of the products of the mattress industry which are sold to the final consumer. Not only are they sold through traditional distribution channels such as distributors and in physical stores, they are sold directly to the final consumer online. Therefore, packaging must adapt to new buying habits and to facilitate logistics.
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